Precision-Engineered Full Aluminum and Hybrid Yacht Construction
Pina Tersane specializes in full aluminum mega yacht construction and steel–aluminum hybrid builds ranging from 36 to 100 meters. With over three decades of expertise in hot works completed yacht fabrication, we deliver precision-engineered hulls and superstructures ready for interior outfitting. Supported by 15 naval architects and 250 skilled craftsmen, our track record includes multiple large-scale projects — such as twin 72-meter vessels — demonstrating our ability to execute complex constructions in the Mediterranean.
Refit & Conversion Services
Beyond new builds, Pina Tersane provides comprehensive refit and conversion solutions for luxury yachts. Our facilities and skilled teams handle structural modifications, system upgrades, and interior refurbishments with the same precision and compliance standards applied to new construction.
- Refit Expertise: Modernization of propulsion, navigation, and onboard systems to extend vessel life and enhance performance.
- Conversion Projects: Structural modifications and layout changes tailored to new owner requirements or operational needs.
- Interior Upgrades: Complete refurbishment of accommodations, galleys, and luxury spaces with premium finishes.
- Compliance & Certification: All refit and conversion work carried out under classification society supervision, ensuring safety and reliability.
With our engineering capabilities, advanced welding techniques, and three strategic facilities, we deliver turnkey refit and conversion projects that maximize value and minimize downtime.
Why Choose Us
We are recognized for our specialization in full aluminum hull and superstructure construction for luxury mega yachts. Our hot works completed solutions ensure quality, performance, and compliance for vessels up to 100 meters.
With 30+ years of experience and more than 100 completed projects, Pina Tersane combines advanced engineering with skilled craftsmanship. Our three strategic facilities and dedicated team of naval architects provide world-class yacht construction from concept to delivery.
Precision Engineering
Three Strategic Facilities
Work Process
Our naval architects collaborate closely with client designers to optimize yacht specifications for manufacturability. Structural engineering, material selection, and production planning are integrated with classification society coordination to ensure compliance from the outset.
Key Activities:
- Design review and optimization
- Material specification and procurement planning
- Structural engineering calculations
- Classification society preliminary approval
- Production schedule development
- Budget finalization
Hull fabrication begins with precision plate cutting and forming. Frames, shell plating, bulkheads, and decks are assembled and welded under strict quality control, ensuring watertight integrity and compliance with class rules.
Key Activities:
- Precision plate cutting and preparation
- Frame assembly and alignment
- Shell plating installation
- Longitudinal and transverse welding
- Bulkhead and tank construction
- Systems routing and penetrations
- Watertight testing
- Surface fairing to yacht standards
Multi-deck aluminum superstructures are built systematically, incorporating complex geometries, large window openings, and custom architectural details. Systems penetrations and equipment foundations are integrated during fabrication.
Key Activities:
- Deck-by-deck aluminum construction
- Complex curved geometry forming
- Window and door opening preparation
- Architectural detail fabrication
- Systems routing and penetrations
- Handrails, platforms, and access installation
- Final fairing and surface preparation